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US Navy 3D prints combat drones and spares aboard carrier

The U.S. Navy successfully deployed a containerized 3D printing factory aboard the USS Essex during a transit to Hawaii, fabricating over 1,000 parts and a dozen combat-ready drones. This expeditionary manufacturing platform, the Firestorm Labs xCell, operated effectively despite rough seas and significant wave action. The printed drones, known as Squall FPVs, are capable of 80 mph speeds and can carry substantial payloads, while other printed parts included critical helicopter spares and crew-requested gadgets, demonstrating the potential for on-demand repairs and reduced logistical needs in contested maritime environments. AI

IMPACT Demonstrates the potential for on-demand manufacturing and reduced logistical strain for military operations in contested environments.

RANK_REASON First maritime deployment of an expeditionary manufacturing platform for 3D printing drones and critical spares on a naval vessel. [lever_c_demoted from significant: ic=1 ai=0.4]

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US Navy 3D prints combat drones and spares aboard carrier

COVERAGE [1]

  1. Tom's Hardware TIER_1 English(EN) · Mark Tyson ·

    US Navy 3D prints combat-ready drones and 1,000+ parts aboard aircraft carrier during exercise — containerized factory fabricated 80-mph FPVs and critical spares despite rough seas and 12-foot waves

    During a two-week journey to Hawaii, a containerized factory aboard the USS Essex 3D-printed a dozen flight-ready drones, as well as over 1,000 parts including vital spares for Apache helicopters.